Welcome to INNOVATION
the training and consulting company.
IATF 16949: 2016
OPTION 1 – Training service (application for company that has IATF certificate or has document system)
- Awareness/ interpretation training (3 man-days)
- Writing documents training (3 man-days)
- Internal auditor training (3 man-days)
OPTION 2 - Training and consulting service (application for the 1st time you have set up IATF 16949 system)
From 12 to 14 months and total 34 man-days working onsite with your team
IATF 16949: 2016 TRAINING & CONSULTING PLAN
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Sq. |
Items of IATF project |
In charge |
Progress with milestone (month/ week)
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Total Man-days |
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1st month
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2nd month |
3rd month
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4th month
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5th month
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6th month
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7th month
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8th month
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9th month
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10th month
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11th month
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12th month
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1 |
Factory tour & general documents & records survey |
Consultant & IATF Team |
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1 |
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2 |
IATF 16949 awareness & interpretation training |
Consultant & IATF Team |
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3 |
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3 |
Writing documents assignment for each of the Depts |
IATF Team |
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1 |
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4 |
Writing/ modification the procedures/ documents |
Consultant & IATF Team |
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10 |
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5 |
Issue documents |
IATF Team |
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- |
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6 |
Core tools training: FMEA, MSA, SPC, PPAP, APQP |
Consultant & IATF Team |
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4 |
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7 |
Training general requirements to IATF team |
Consultant & IATF Team |
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1 |
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8 |
Apply the IATF 16949 documents system |
Consultant & IATF Team |
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2 |
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9 |
IATF 16949 internal auditor training |
Consultant & IATF Team |
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2 |
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10 |
Internal audit |
Consultant & IATF Team |
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6 |
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11 |
Management review |
BOD & IATF Team |
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12 |
Corrective action after internal audit |
Consultant & IATF Team |
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1 |
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13 |
Pre-audit by consultant |
Consultant & IATF Team |
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2 |
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14 |
Certificating audit - 1st stage audit (*) |
IATF team & auditors team |
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15 |
Corrective action |
Consultant & IATF Team |
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1 |
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16 |
Certificating audit – 2nd stage audit (**) |
IATF team & auditors team |
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- |
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17 |
Total man-days |
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34 |
Notes: Certification audit is carried out by the independent Certification Body (Ex: SGS, TUV…)
(*) & (**) Certification Body will make the certification audit plan with man-days properly.
LIST OF DOCUMENTS NEED TO BE WRITTEN ACCORDING TO IATF 16949: 2016
|
Sq.
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Document’s name
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IATF 16949 Clause
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1
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IATF Quality policy |
5.2
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2
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Quality objective |
6.2
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3
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IATF Manual |
7.5.1.1
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4
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Context of the organization |
4.1
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5
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The needs and expectations of interested parties |
4.2
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6
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The management of product safety procedure |
4.4.1.2
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7
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Corporate responsibility policy |
5.1.1.1
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8
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Process owners list |
5.1.1.3
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9
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Job descriptions |
5.3
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10
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Risks & opportunities addressing procedure |
6.1.2.1
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11
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Preventive action procedure |
6.1.2.2
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12
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Emergency response procedure |
6.1.2.3
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13
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Provision of human resources procedure |
7.1.2
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14
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Equipment maintenance procedure |
7.1.3
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15
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Equipment repair procedure |
7.1.3
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16
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Equipment, molds, fixtures, tools management & manufacture procedure |
7.1.3
8.5.1.6
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17
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Management, maintenance & repairing of molds, fixtures, tools procedure |
7.1.3
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18
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Plant, facility, and equipment planning procedure |
7.1.3.1
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19
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Control of work environment procedure (5S) |
7.1.4
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20
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Measurement instruments & tools calibration management procedure |
7.1.5
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21
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Control of measurement system analysis procedure (MSA) |
7.1.5.1.1
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22
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Internal & external laboratory management procedure |
7.1.5.3
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23
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Knowledge management procedure |
7.1.6
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24
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Awareness training & assessment skill of employees procedure |
7.2 & 7.3
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25
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OJT training & assessment skill of employees procedure |
7.2.2
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26
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Competence determination & verification procedure for internal auditor, supplier auditor, visible inspection and special processes |
7.2
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27
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Employees motivation procedure |
7.3.2
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28
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Control of documents procedure |
7.5
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29
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Control of records procedure |
7.5
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30
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Engineering standards/specifications control procedure |
7.5.3.2.2
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31
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Customer complaints solving procedure |
8.2.1
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32
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Sale contract reviewing procedure |
8.2.
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33
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APQP procedure |
8.3
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34
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Molds, fixtures & tools design procedure |
8.3
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35
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PPAP procedure |
8.3
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36
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FMEA procedure |
8.3
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37
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Design change control procedure |
8.3
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38
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SPC procedure |
8.3
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39
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Special characteristics identification procedure |
8.3.3.3
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40
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Evaluation of suppliers procedure |
8.4
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41
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Purchase procedure |
8.4.2
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42
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Supplier development & management procedure |
8.4.2.4
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43
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Outsourcing & procurement management procedure |
8.4
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44
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Evaluation of compliance procedure with statutory and other requirements of purchased products and services |
8.4
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45
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Control plan |
8.5.1
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46
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Production processes control procedure |
8.5.1
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47
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Production stages control procedure |
8.5.1.2
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48
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Production set-up verification procedure |
8.5.1.3
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49
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Total productivity maintenance system management procedure |
8.5.1.5
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50
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Production management procedure |
8.5.1.7
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51
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Special production processes validation procedure |
8.5.1
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52
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Product identification & traceability procedure |
8.5.2
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53
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Property of customers or providers management procedure |
8.5.3
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54
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Input & output management procedure |
8.5.4
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55
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Customer satisfaction measuring & monitoring procedure |
9.1.2
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56
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After sale service procedure |
8.5.5
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57
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4M Change control procedure |
8.5.6
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58
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First product control procedure |
8.6
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59
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Last finish product test procedure |
8.6
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60
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Raw materials test procedure |
8.6.4
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61
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Nonconformity control procedure |
8.7
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62
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Control of suspect products procedure |
8.7.1.3
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63
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Control of re-working the products procedure |
8.7.1.4
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64
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Product repair control procedure |
8.7.1.5
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65
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Data statistic & analysis procedure |
9.1.3
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66
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Internal audit procedure |
9.2
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67
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Management review procedure |
9.3
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68
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Corrective action procedure |
10.2
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69
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Problem solving procedure |
10.2.3
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70
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Error-proofing methodologies determination procedure |
10.2.4
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71
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Continual improvement procedure |
10.3.1
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72
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Work instructions |
8.5.1
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73
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Other documents |
--
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