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the training and consulting company.

IATF 16949: 2016

OPTION 1 – Training service (application for company that has IATF certificate or has document system)

  1. Awareness/ interpretation training  (3 man-days)
  2. Writing documents training (3 man-days)
  3. Internal auditor training (3 man-days)

OPTION 2 - Training and consulting service (application for the 1st time you have set up IATF 16949 system)

From 12 to 14 months and total 34 man-days working onsite with your team

IATF 16949: 2016 TRAINING & CONSULTING PLAN

Sq.

Items of IATF project

In charge

Progress with milestone (month/ week)

Total

Man-days

1st month

2nd month

3rd month

4th month

5th month

6th month

7th month

8th month

9th month

10th month

11th month

12th month

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

 

1

Factory tour & general documents & records survey

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

IATF 16949 awareness & interpretation training

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

3

Writing documents assignment for each of the Depts

IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

4

Writing/ modification the procedures/ documents

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

5

Issue documents

IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

6

Core tools training:  FMEA, MSA, SPC, PPAP, APQP

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

7

Training general requirements to IATF team

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

8

Apply the IATF 16949 documents system

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

9

IATF 16949 internal auditor training

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

10

Internal audit

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

11

Management review

BOD & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

12

Corrective action after internal audit

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

13

Pre-audit  by consultant

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

14

Certificating audit - 1st stage audit (*)

IATF team & auditors team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

15

Corrective action

Consultant & IATF Team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

16

Certificating audit – 2nd stage audit (**)

IATF team & auditors team

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

17

Total man-days

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 
 

Notes: Certification audit is carried out by the independent Certification Body (Ex: SGS, TUV…)
(*) & (**) Certification Body will make the certification audit plan with man-days properly.

LIST OF DOCUMENTS NEED TO BE WRITTEN ACCORDING TO IATF 16949: 2016

Sq.
Document’s name
IATF 16949 Clause
1
IATF Quality policy
5.2
2
Quality objective
6.2
3
IATF Manual
7.5.1.1
4
Context of the organization
4.1
5
The needs and expectations of interested parties
4.2
6
The management of product safety procedure
4.4.1.2
7
Corporate responsibility policy
5.1.1.1
8
Process owners list
5.1.1.3
 9
Job descriptions
5.3
10
Risks & opportunities addressing procedure
6.1.2.1
11
Preventive action procedure
6.1.2.2
12
Emergency response procedure
6.1.2.3
13
Provision of human resources procedure
7.1.2
14
Equipment maintenance procedure
7.1.3
15
Equipment repair procedure
7.1.3
16
Equipment, molds, fixtures, tools management & manufacture procedure
7.1.3
8.5.1.6
17
Management, maintenance & repairing of molds, fixtures, tools procedure
7.1.3
18
Plant, facility, and equipment planning procedure
7.1.3.1
19
Control of work environment procedure (5S)
7.1.4
20
Measurement instruments & tools calibration management procedure
7.1.5
21
Control of measurement system analysis procedure (MSA)
7.1.5.1.1
22
Internal & external laboratory management procedure
7.1.5.3
23
Knowledge management procedure
7.1.6
24
Awareness training & assessment skill of employees procedure
7.2 & 7.3
25
OJT training & assessment skill of employees procedure
7.2.2
26
Competence determination & verification procedure for internal auditor, supplier auditor, visible inspection and special processes
7.2
27
Employees motivation procedure
7.3.2
28
Control of documents procedure
7.5
29
Control of records procedure
7.5
30
Engineering standards/specifications control procedure
7.5.3.2.2
31
Customer complaints solving procedure
8.2.1
32
Sale contract reviewing procedure
8.2.
33
APQP procedure
8.3
34
Molds, fixtures & tools design procedure
8.3
35
PPAP procedure
8.3
36
FMEA procedure
8.3
37
Design change control procedure
8.3
38
SPC procedure
8.3
39
Special characteristics identification procedure
8.3.3.3
40
Evaluation of suppliers procedure
8.4
41
Purchase procedure
8.4.2
42
Supplier development & management procedure
8.4.2.4
43
Outsourcing & procurement management procedure
8.4
44
Evaluation of compliance procedure with statutory and other requirements of purchased products and services
8.4
45
Control plan
8.5.1
46
Production processes control procedure
8.5.1
47
Production stages control procedure
8.5.1.2
48
Production set-up verification procedure
8.5.1.3
49
Total productivity maintenance system management procedure
8.5.1.5
50
Production management procedure
8.5.1.7
51
Special production processes validation procedure
8.5.1
52
Product  identification & traceability procedure
8.5.2
53
Property of customers or providers management procedure
8.5.3
54
Input & output management procedure
8.5.4
55
Customer satisfaction measuring & monitoring procedure
9.1.2
56
After sale service procedure
8.5.5
57
4M Change control procedure
8.5.6
58
First product control procedure
8.6
59
Last finish product test procedure
8.6
60
Raw materials test procedure
8.6.4
61
Nonconformity control procedure
8.7
62
Control of suspect products procedure
8.7.1.3
63
Control of re-working the products procedure
8.7.1.4
64
Product repair control procedure
8.7.1.5
65
Data statistic & analysis procedure
9.1.3
66
Internal audit procedure
9.2
67
Management review procedure
9.3
68
Corrective action procedure
10.2
69
Problem solving procedure
10.2.3
70
Error-proofing methodologies determination procedure
10.2.4
71
Continual improvement procedure
10.3.1
72
Work instructions
8.5.1
73
Other documents
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INNOVATION | For over 15 years of experience in training & consulting, we have consulted and trained more than 375 companies with more than 600 contracts/ projects  achieving the ISO 9001 / ISO 14001 / ISO 22000 / ISO 45001 / IATF 16949 certificates. Please refer to the customer list.